Carrier Drives are critical-path assets that can cause a total line shutdown. If a carrier drive goes down, the result is a total line shutdown causing extended lost production. With miles of carrier chain throughout a plant, it can be difficult to pinpoint the breakdown. These problems cannot always be caught right away through traditional monitoring.
There are several inherent challenges related to monitoring carrier drives.
Vibration frequencies are often undetectable to the human ear and eye.
The asset is critical-path and cannot be easily maintained.
A problem can occur in the drive, gearbox, chain, bearings, or sprocket.
The traditional way of catching failures is via time-based PMs. These PMs are not always effective, and issues can be missed. This practice is not only dangerous but also inefficient.
Current and voltage input nodes can close the gap in monitoring carrier drives. Current input nodes (CINs) can directly monitor the current coming from the drive. This measurement aids in identifying breakdowns before they happen and, if they do, can help determine their location much faster.
I am excited to drive change in partnership with you, find new efficiencies, take on complex challenges, and increase uptime across the Ford network while making your team's work life more engaging and fulfilling. Please contact me to discuss your unique asset challenges!